Car and components warehouse: BMW Group
Inventory tracking and management
- Reduction of search times
- Inventory Management
- Automatic tracking
Production line tracking
- Pre- and main assembly synchronism of the cycles
- Real-time location along the production line
- Automatic (scannerless) cycle feedback on the production line
Logistics: Wholesale eCommerce
- Automatic (scannerless) goods receipt/issue recording by the forklift and posting in the WMS, ERP
- Automatic assignment of transport orders to the fleet
- Route-optimized destination guidance to the shelf
Tracking of turbine parts and groups
- Digitization of turbine parts location for disassembly and localization of all parts in the warehouse
Formwork and Scaffolding Systems
Process reliability of material transport
- Real-time location information about the load carriers in the plant
- Implementation of the FIFO process
- Paperless Factory
React to supply chain disruptions proactively and in real-time
- Digitization of the end-to-end supply chain for tracking safety battery boxes with temperature warning thresholds
Industral IoT RTLS Platform
Optimized Operating Processes with Real-Time Location and Automation
INTRANAV.IO is an IIoT platform that enables you to generate, manage and visualize real-time position data. With the platform, you can create digital images of your operations – the “digital twin” – allowing you to make smarter and data-driven decisions in real-time and optimize your processes.
Supported by RTLS sensors from a wide range of technologies, INTRANAV.IO provides complete visibility and control in real-time. Securely connect thousands of assets, vehicles, machines and inventories to overcome siloed industrial processes. The platform also offers location-based automation that can automate workflows and eliminate manual and paper-based processes.
INTRANAV.IO Digital Twin Platform in Action – Live Demo
Position-based Digital Twin for Smart Factory, Warehouse
and Supply Chain
INTRANAV is developed for generating real-time location data of transport containers, industrial trucks such as forklifts and driverless transport vehicles in industrial environments. Digitize and automate your processes in production and logistics with a variety of integrated function modules. INTRANAV.IO is technology-independent and can be operated with various indoor & outdoor RTLS sensors and coupled to target systems using standardized interfaces.
Live Map (Indoor)
INTRANAV.IO’s Live Map (Indoor) allows you to digitally track and analyze the movements of industrial trucks, containers, bins or even people (for personal safety) in real-time. With our RTLS (Real-Time Location System) technology, you receive precise position and sensor data that provide you with comprehensive process transparency. This allows you to optimize the efficiency of your production orders, logistics and material flows and increase process reliability.
Gain valuable insights into the processes of your plant or warehouse, identify and leverage optimization potential.
Live Map (Outdoor)
INTRANAV.IO’s Live Map (Outdoor) allows you to monitor the current locations of your vehicle fleet and goods at any time and from anywhere.
You can also define geofencing settings to receive targeted notifications when entering or leaving specific areas. With INTRANAV.IO Outdoor Live Map, you always have full control over your transports and can minimize the risk of losses and delays.
A geofence is a virtual zone set around a specific point or area in a geographic region. Tracking technologies can be used to monitor whether a particular object is inside or outside this zone.
Zones (geofences) trigger automated updates in INTRANAV.IO and can trigger arbitrarily defined processes by connecting to ERP/EWM systems. Furthermore, you receive fully automated feedback from logistics and production steps. Larger objects (pallets, boxes, etc.) can be booked scannerless (Auto-ID), which also enables the implementation of paperless factory and production. Furthermore, any alerts and warning messages can be issued for predefined “if / then” scenarios.
Edit the respective zone category, create different zone profiles and manage dynamic geofences (zones surrounding a vehicle, for example).
Once a TAG is coupled with a vehicle or object, we refer to it as an “asset”. The Asset Manager allows users to create an entity that combines data from the physical world with data from the process or any Enterprise Resource Planning (ERP) system.
With our Asset Manager, it’s easy to create a process object that contains all the required fields needed for your process. Link these fields to specific API´s to create an automatism for collecting data from different systems.
With one click, you can view sensor data on location, zone information, device status, and other data.
With the Device Manager you can organize your RTLS infrastructure. Create and configure NODEs /Switches, as well as Indoor & Outdoor TAGs.
Rules & Alerts
The Rules and Event Engine is a powerful tool for location-based process automation by creating geofences for relevant process areas and linking them to API events such as ERP material capture and material posting.
Users can set up and create custom rules that can trigger Webhooks, Emails, SMS and other types of notifications. Rules can be set up and configured with just a few clicks. Include or exclude specific asset categories. Set up alerts based on conditional events such as battery status. Be notified when an asset enters or leaves a certain area or when it exceeds a certain dwell time. Rules & Alerts Manager gives you endless possibilities.
The INTRANAV.IO Warehouse (module) provides automatic goods in and goods out capture without the use of scanners, operated by the forklift. This enables real-time posting in the WMS and ERP and automatic assignment of transport orders to the fleet. Warehouse management is facilitated by route-optimized destination guidance to the shelf and a digital twin of the physical warehouse inventory. Real-time tracking of industrial trucks and goods enables fast response to processes and automatic and secure separation processes ensure optimal warehouse management.
With INTRANAV.IO Material Flow you have access to digitized real-time data of all completed material flows, stored as a database or Excel. The “Material Flow” module allows you to analyze material flows and material flow relationships in real-time or retrograde. The module stores the exact time of entry and exit of each zone and calculates the dwell time in each zone to the second. At the end, you get a total time for the lead time of all zones and intermediate transport times per asset, package or material flow relationship. Using this historical data, you can make process optimizations to your material flow and export the data to any system such as MES, ERP or planning software.
INTRANAV.IO’s “Inventory Manager” module puts an end to tedious searches for components, equipment, load carriers and tools, whether in the warehouse, on the production line or in the yard. Through the new “Inventory Archiving & Capture” System, these items can be quickly and specifically located and new items entered. The item location data is digitally mapped and managed as a “digital twin” in a live map and database. With the real-time overview or the search function in the search mask, you have an overview of the current location of your inventory at all times. This leads to higher efficiency and reduction of search times for employees, resulting in significant time and cost savings for the company.
Using search and filter functions, entire groups of objects can be identified and moved around the system as needed. Through our geofence-based messaging system, responsible department personnel are alerted when an object leaves the premises.
INTRANAV.IO Shipments provides global visibility and supply chain transparency through a digital twin of shipments and goods transports. The system tracks in real-time all destinations of the shipment, including planned stopovers and calculates planned arrival times (ETA) based on external data providers. Shipments allows you to enter specific delivery IDs and logistics provider IDs, as well as add logistics providers and carriers to add specific information and data fields.
All shipments, including the status of each shipment, are displayed in the overview. Shipment Manager works seamlessly with GPS tracking devices such as the INTRANAV RTLS AssetTAG+ or third-party devices, and leverages hardware features such as reverse cell location, Wi-Fi and BLE for indoor tracking capabilities.
Delays are captured and calculated through to the final destination to enable logistics planners to act quickly. Shipment Manager is customizable and enables connection of third-party data sources and telematics units.
Condition monitoring continuously tracks the condition of sensitive goods and issues real-time alerts when thresholds are deviated from. A complete tracking history with detailed visualization of journey and stay times is available for analysis.
INTRANAV Yard Manager enables the management of outdoor storage yards. Using data sources such as GPS tracking devices, CSS-based RTLS or other third-party data sources, it allows customers to see the utilization of outdoor storage capacity and significantly reduce search times for goods in the yard. Customers can add multiple storage bins and add storage capacity information, providing transparency and visibility into yard storage bins. By providing a digital overview, it enables fully automated process flow and optimization of space utilization, as well as control of production speed and throughput. INTRANAV Yard Management supports the extension and connection of processes with the external warehouse, e.g. through digital vehicle handling, automated communication, digital checklists and location-based yard utilization analyses.
INTRALYTICS provides you with location-based analytics such as heatmaps, trails, zone retention time, data export capabilities and integrations to other BI portals such as Microsoft PowerBI. INTRALYTICS provides comprehensive analytics in the cloud and in an on-premises environment without Internet access.
You can create custom reports and get insights into the assets and areas you are interested in. INTRALYTICS also provides the ability to create automated reports that are sent to your email address or available for download.
Manage RTLS Devices Easily & Generate Unlimited Added Value
RTLS Device Management
Live Map & Map Manager
Geofences (virtual zones)
Local (Edge) & for the Cloud
End-to-End SECURE platform
Extensive filter options
Pre-Built Modules to Speed Up your Digitization
INTRANAV.IO forms the framework for all future digitization steps and interlocking automation applications. INTRANAV provides real-time data for any auto-ID scenario. For this purpose, we have various apps for different requirement scenarios that are “docked” to IO.
- Indoor- & Outdoor Equipment Track & Trace
- Sensor Data Monitoring
- Production tracking, Auto-ID
- KPI Dashboards
- Navigation and Routen optimization
- Workflow & Process Management
- Zone-based Alarms and Event-Trigger
- Interactive Rules-Engine
- Container Management
- Inventory Management
Industry 4.0 Features
Digitization requires rethinking. For the successful development of applications based on real-time location, you need the flexibility to meet the challenges and make your solution a success.
A scalable Enterprise IIoT platform for all RTLS, Ident applications and technologies.
Integrated plug-n-play algorithms for the reliable generation of 1D, 2D and 3D position data (ToF, TWR, TDoA,..)
Industry 4.0 Features
ERP, EWM, CRM, databases, Power BI
SQL Server, and much more.
INTRANAV Customer Use Cases
Multi-RTLS Technology: Advantages and
With multi-RTLS technology, new, innovative processes for complex use cases such as seamless track & trace between indoor and outdoor areas or process workflows that fulfill further automation can be built or implemented in existing scenarios, and by using the RTLS platform INTRANAV. IO it is no longer necessary to take care of the management and orchestrating different hardware technologies, as all RTLS technologies can be coupled and used simultaneously, and INTRANAV.IO manages and orchestrates all location data to enable further data interaction and transfer into existing software system landscapes.Learn more
Process Visibility and Automation with INTRANAV.IO
Industry 4.0 SolutionsDiscover more
Real-time location and Sensor Data MonitoringDiscover more